Rotation
moulding:
Rotation
moulding is a process mainly to create hollow shaped products such as balls. The machine works
by having 3 separate arms that rotate around a central point, these stop at
different stages, otherwise known as processing points. Moulds are attached to
these arms and are rotated throughout the moulding process. The only times in
which they are not being rotated is the first stage (where the moulds are
filled with the plastic granules) and the final stage (where the product is removed).
The stages of Rotational moulding:
1- The first stage of rotational moulding is simply filling the mould with
thermoplastic granules/pellets
2- The second stage would consist of transferring the mould into an oven
chamber where the plastic is heated to mould to the shape of the cavity
3- The machine then rotates with heat, after this the mould is put in to a
cooling chamber where it is cooled by cold air or jets of cold water.
4- The final stage is when the product has been cooled; it is removed from the
mould as a complete product.
Extrusion moulding:
This product can be compared to toothpaste being squeezed from the tube. It is
a continuous process that can be used to create solid and hollow products that
have the same cross section throughout. It cannot create a shape with an
alternating cross section as the die is one solid shape.
The stages of Extrusion moulding:
1- Thermoplastic granules are put into a hopper which are then fed through the
machine by a rotating screw that runs throughout the whole machine, this runs
through the heating area, where when the plastic granules run through it, are
melted down into liquid.
2- The plastic granules are given a plasticiser after being heated, which adds
a flow property making it easier to flow through the die
3- As the plastic flows through the mould; it is cooled by water coolers so
that it comes out the other side as a hard, solid shape.
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